Regenerative Braking

Regenerative Braking


Now a days we can see that revolution in vehicle industry has been increasing day by day. Also, we know that after few years there will be no fossil fuel left. So how will vehicles actuate without petrol and diesel….??

So yes, answer to this is Electric Vehicle (EV).

The global fossil fuels reserves are finite. Instead, the use of electricity, produced by renewable energy sources and stored chemically in some medium like hydrogen or batteries is a, long term, environmentally friendly, cost-effective, zero-emission solution for endless automotive power supply

History of Electric Vehicles

The first ever electric vehicle was manufactured in 19th century in U.S. which was 6 passenger car and which capable of top speed 14 miles per hour.

This phenomenon led to a spark in Automotive industry.

Tesla motors in 2008 released first ever completely electric Roadster which was capable of running 254 km on single charge. This was the time when there was big revolution in Automobile industry.

In Electric Vehicles, the source for energy is only battery and these batteries face problem like less charging and recharging cycles also they have poor driving range so to overcome this problem there is invention of concept called regenerative braking.

Regenerative Braking

When vehicle starts decelerating its kinetic energy is converted into electric energy so that this generated electric energy can be stored, this concept is called regenerative braking.

Consider a vehicle with 250 kg of mass moving with initial velocity of 54 km/h, now on braking vehicle to a speed of 36 km/h the amount of energy spent is 15.625 kJ.

The energy calculated is using equation,

             


If we consider ideal condition, this amount of energy is  available for capturing. If we use the concept like regenerative braking on such vehicles then we are able to capture this amount of energy and can be reused this same energy which would otherwise have been wasted in the form of heat, sound etc. If the efficiency of Regenerating energy is considered at least 20% then there would still be an amount of 3.125 kJ (20% of 15.625kJ) of energy is available at every time of braking , so we can see that much amount of energy that can be utilized for beneficial causes.

Working Principle of Regenerative braking

Regenerative braking is basically a brake method to use mechanical energy from the motor at the time of deceleration and convert kinetic energy to electrical energy and give back to the battery. When we apply force on brake pedal, then car gets slow down and motor starts working in reverse direction. When running in opposite direction motor acts as the generator and thus it charges the battery.

When driver stop pushing acceleration pedal, the vehicle starts decelerating and motor controller gives command to generator as negative torque develops in motor so motor acts as generator and drives current from motor to battery.

Regenerative braking using Ultracapacitor

An ultracapacitor is a energy storage device also known as a supercapacitor, or electrochemical capacitor. Now a days ultracapacitor is growing popularity in EV industry. Ultracapacitor’s design is somewhere between an ordinary capacitor and a battery.

Let’s take an example,

Set of small batteries and ultracapacitor which works in coordinated manner is equal to a set of large battery.

Basic components and circuit of Regenerative braking using ultracapacitor

Motor controller-It is a device that acts as intermediary between batteries and motors. The output of all sensors is given to motor controller.

Inverter-It converts AC current generated from motor to DC current.

Bi-directional DC-DC converter-It decides where should the generated current should go i.e. to ultracapacitor or to battery.

The controller DCDC converter, which work as buck-boost converter. The boost operation basically transfers charge to battery from ultracapacitor and is used for acceleration while buck operation is use for deceleration, which helps in charging capacitor.

Advantages of Regenerative Braking

Implementing Regenerative braking in a vehicle provides us many advantages as-

      1: It increases the driving range of a vehicle.

      2: It helps us to reduce the battery size of vehicle.

      3: As battery size gets reduced, thus weight of vehicle is                          reduced so there will be increase in performance of vehicle.

Switching Model Of The Regenerative Braking

The diodes are linked parallel with every MOSFET.

Those diodes can be used as freewheeling diode such for that PWM can be useful to switch devices, thus the efficiency of system is perfect.

1: Driving mode of bldc motor

Here, Current flows from positive side of battery to negative.


2: Initial stage of braking

When the brakes applied to the vehicles, when vehicle is in motion the system switches to braking mode. During first stage of brake the back emf and battery goes in series. In this Q2, Q3 are switched on and Q1,Q4 are switched off, so the direction of armature current can be easily changed.



3: Regenerative braking

Q1 and Q4 are switched on and Q2 and Q3 are switched off so that armature current can change its direction and Regenerative braking can start.



Conclusion

The Regenerative braking is one of the most important part of vehicle.

Regenerative braking can save 05-30% of waste energy.


Author-
Ashish Mali
Aryaman Gadoo
Anshul Dahiwalkar
Anirudh Sharma


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